Quality control品质管控

First-article approval, incoming material checks, in-process inspection and shipment release.首件认可、来料检验、制程检查与出货放行。

Product inspection产品检测现场

Micro-Vickers hardness testing显微维氏硬度检测
Visual-inspection workstations全检工位
Magnified visual inspection放大影像外观检查
Part inspection station零件检测工位
First-article approval首件认可

Sample approval before volume production样品认可后进入量产

Every 2 hours每2小时

In-process patrol sampling制程巡回抽检

100% visual checks100%外观检查

Dimensions follow the inspection plan尺寸检测按检验规范执行

Inspection process检验流程

Drawing & inspection criteria图纸与检验标准确认Sample FAI & customer approval before volume production样品FAI · 客户认可后量产
IQC

Incoming inspection来料检验

Receive & verify material收料核对
Check material documents核对材料文件
Appearance · dimensions · fit*外观 · 尺寸 · 实配*
Passed合格
Label & store合格标识 → 入库
Any check fails任一检验异常
Segregate & notify supplier隔离 → 通知供应商
Return or approved concession退货 / 经批准让步接收
IPQC

In-process inspection制程检验

Startup / change → self-check开机 / 换料 / 异常后 → 自检
First-piece approval → production首件合格 → 开始生产
Self-check & patrol inspection自主检查 · 巡回检查
Last-piece inspection末件检查
Passed合格
Transfer to next operation转入下道工序
Any check fails任一检验异常
Stop & segregate停机 → 隔离
Correct → reinspect ↺处理 → 复检 ↺
FQC

Finished-part inspection成品检验

Prepare inspection & packaging检验与包装准备
First-piece inspection首件检验
Full / sampling inspection全检 / 抽检
Last-piece inspection末件检查
Passed合格
Store accepted parts合格入库
Any check fails任一检验异常
Segregate affected parts隔离异常品
Rework → reinspect ↺返工处理 → 复检 ↺
OQC

Outgoing inspection出货检验

Shipment order → pick goods出货订单 → 备货
Appearance · dimensions · fit*外观 · 尺寸 · 实配*
Labels · packaging · quantity标识 · 包装 · 数量
Passed合格
Final packing check → dispatch装箱确认 → 发货
Any check fails任一检验异常
Hold shipment暂停出货
Recheck & repack ↺重新检验包装 ↺

* Fit checks follow product requirements. Inspection coverage and sampling follow the agreed inspection plan.* 实配按产品要求执行;全检范围及抽样方式按约定检验规范执行。

Inspection equipment检测设备

Inspection methods are selected for the features, tolerances and acceptance requirements on your drawing.依据图纸中的零件特征、公差及验收要求选择检测方法。

Equipment and gauges are periodically calibrated. Inspection methods and sampling are specified for the drawing requirements.设备与量具定期校验,按图纸要求确定检测方法与抽样方式。

Inspection records & traceability检验记录与批次追溯

Material, production and inspection records are linked to the shipment batch. Required delivery documents are agreed during order review.以出货批次关联材料、生产与检验记录,订单评审时确认随货文件要求。

Material documentation材料文件

Confirm the specified material and link the certificate to the supplied batch.核对规定材料,并将材质证明与供货批次对应。

First-article inspection首件检验

Review dimensional results and approve the sample before volume production.审核尺寸结果,在量产前完成样件认可。

Final inspection results成品检验结果

Review the inspected features, results and acceptance status for the batch.查看批次的检测项目、结果与判定状态。

Shipment identification出货标识与放行

Match the part number, quantity and batch to the outgoing inspection record.将料号、数量和批次对应到出货检验记录。

Batch traceability & record retention批次追溯与记录留存

Material lot → incoming batch → machine & production records → inspection records → shipment batch材料炉批号 → 入库批次 → 机台与生产记录 → 检验记录 → 出货批次

Inspection reports are retained for at least 12 months. Batch samples are retained for 3–6 months. Longer retention is agreed before order acceptance.检验报告保留至少12个月,批次样品保留3–6个月;需要更长留存期时,在接单前约定。

Nonconformance & corrective action异常处理与改善

Segregate → investigate → correct → reinspect → verify effectiveness隔离 → 分析原因 → 改善 → 复检 → 跟踪效果

Affected parts are separated from accepted stock. Reworked parts are reinspected. Corrective actions are verified, process and inspection instructions updated, and the 8D record archived. Concessions follow the applicable approval process.异常品与合格品分区存放,返工后重新检验。验证改善措施,更新工艺与检验规范,归档8D记录;让步接收按相应批准流程执行。

Inspection questions检验常见问题

Are all dimensions checked on every part?每件零件的所有尺寸都做全检吗?

Finished-part appearance is checked 100%. Dimensional coverage and sampling are set in the inspection plan. “Full dimensional inspection” describes which drawing dimensions are checked; it does not, by itself, mean every part in a batch is measured. Specify any per-piece dimensional inspection requirement before quotation.成品外观100%检查。尺寸检测范围与抽样方式由检验规范确定。“全尺寸检测”说明检查哪些图纸尺寸,本身不等于对整批每一件零件逐件测量。若要求尺寸逐件全检,请在报价前提出。

What does the first-article approval cover?首件认可包含什么?

The sample first article is dimensionally inspected and submitted for customer sign-off before volume production. Production first-piece checks after setup changes are an additional internal control, rather than a substitute for the initial customer approval.样品首件完成尺寸检测并经客户签字认可后进入量产。调机等变更后的生产首件检查,是额外的内部管控,不能替代最初的客户认可。

Can my project require additional tests or documents?可以提出额外检测或文件要求吗?

Yes. Include the required standard, method, acceptance limit and report format in your inquiry. Test scope, provision and any qualification documents are confirmed during project review.可以。请在询价时说明标准、方法、验收限值及报告格式,项目评审时确认测试范围、执行方与所需资格文件。

Request a quote加工询价

Email your drawing, material, quantity and required delivery date.请邮件提供图纸、材料、数量与目标交期。

Contact DFW联系东峰沃